Dilruba TelliYalcin BerberogluGizem KaradenizDoğangün Yılmaz UzunElif BaykalDamla YükselYigit KazancogluYüksel, DamlaKaradeniz, GizemTelli, DilrubaBerberoğlu, YalçınKazançoğlu, YiğitUzun, Doğangün YılmazBaykal, ElifN.M. Durakbasa , M.N. Osman Zahid , R. Abd. Aziz , A.R. Yusoff , N. Mat Yahya , F. Abdul Aziz , M. Yazid Abu , M.G. Gençyilmaz2025-10-0620209789819650583, 9783031991585, 9783031948886, 9789819667314, 9789811937156, 9783030703318, 9789811622779, 9789811969447, 9789819701056, 97898197480519789811509490978303031342521954364, 219543562195-435610.1007/978-3-030-31343-2_682-s2.0-85076210078https://www.scopus.com/inward/record.uri?eid=2-s2.0-85076210078&doi=10.1007%2F978-3-030-31343-2_68&partnerID=40&md5=bbec88cdc948dc9f9c6bbe81a9722b3dhttps://gcris.yasar.edu.tr/handle/123456789/9323https://doi.org/10.1007/978-3-030-31343-2_68This study aims to modify the 5th lean assembly line in order to include a new product model in a combi boiler producer company. After reviewing customers’ needs company decides to produce a new product. New product model will be produced in the one of the existing lines in the plant. Most suitable line determined according to other product models job sequences’ similarity with new product models’. After the analysis of the production process the changes and possible constraints for the 5th assembly line are determined. After that solution procedures are developed the required calculations are made and implemented. The solutions are developed by various techniques and approaches such as Bubble diagram Value Stream Mapping Lean Production Line Balancing. Particularly mathematical model which is solved by IBM ILOG Optimization Studio programmed comprehensive analysis with a simulation model which is conducted by Arena Simulation software are presented in this study. The outcomes of the solutions are simulated compared and automatized. At the end three options are provided for the 5th lean line to include a new product type while continuing the production process with the current products. © 2022 Elsevier B.V. All rights reserved.Englishinfo:eu-repo/semantics/closedAccessLean Manufacturing, Line Balancing, Mathematical Modelling, Process Design, Simulation, Value Stream Mapping, Assembly, Assembly Machines, Balancing, Computer Software, Mapping, Product Design, Assembly Line, Customer Need, Lean Assemblies, Line Balancing, Mathematical Modeling, Producer Company, Product Models, Production Process, Simulation, Value Stream Mapping, Lean ProductionAssembly, Assembly machines, Balancing, Computer software, Mapping, Product design, Assembly line, Customer need, Lean assemblies, Line balancing, Mathematical modeling, Producer company, Product models, Production process, Simulation, Value stream mapping, Lean productionLean ManufacturingLine BalancingValue Stream MappingMathematical ModellingSimulationProcess DesignConference Object